DC/DC Converter Principle
DC/DC converter is a switching power supply chip, which refers to the use of capacitors and inductors of energy storage characteristics, through the controllable switch (MOSFET, etc.) for high-frequency switching action, the input electrical energy is stored in the capacitor (sense), when the switch is disconnected, the electrical energy is released to the load to provide energy. The output power or voltage capability is related to the duty cycle (the ratio of the on-time of the switch to the cycle of the entire switch). Switching power supply can be used to boost and reduce voltage.
- IP grade:IP 20
- Working temperature:-20℃ ~ +45℃
- Overall dimension:390*185*270mm
- Weight:18kg
Product Description
A DC/DC converter functions as a switching power supply chip, harnessing the energy storage properties of capacitors and inductors. Through the controlled action of a switch (such as MOSFET), it executes high-frequency switching, storing input electrical energy in capacitors. Upon disconnecting the switch, this stored energy is released to the load, thereby supplying the necessary energy.
Advantages
- Enabling bidirectional energy flow, the system seamlessly manages charging and discharging through automated controls.
- Operating in a high-frequency PWM mode, this digital power supply ensures precision and efficiency in energy transmission.
- To enhance output stability, a dual feedback loop control system for voltage and current is employed, ensuring reliability and consistency.
- For unparalleled real-time responsiveness and adaptability, industrial control is achieved through a sophisticated FPGA control chip.
- The unit seamlessly transitions between constant current, constant voltage, constant power, and MPPT modes, with a rapid switching time of less than 1ms.
- Leveraging soft-switching technology, this system achieves an exceptional efficiency rating of up to 98%.
- User-friendly interaction is facilitated through an intuitive human-computer interface with intelligent monitoring capabilities.
- The inclusion of an RS485 communication interface allows for remote computer control, adding a layer of convenience to operations.
- Rigorous thermal design ensures minimal temperature rise, promoting longevity and reliability in diverse operating conditions.
- Comprehensive protection features include safeguards against under-voltage, over-voltage, over-current, short circuits, and reverse connections.
- The module exhibits a versatile startup capability, initiating when power is supplied to either the high or low voltage side.
Specification
DC/DC converter data sheet for 1200V data (can be customized as per the request)
No. | Technical Parameters | ||
1. | High voltage terminal | Voltage variation range (Vdc) | 0 ~ 1200 |
2. | Current variation range (A) | 0 ~ 50 | |
3. | Efficiency (full load) | ≥ 96% | |
4. | Low voltage terminal | Rated power (KW) | 20 |
5. | Max. power (KW) | 30 | |
6. | Voltage variation range (Vdc) | 0 ~ 1080, ( 0.1*high voltage range < low voltage range < 0.9*high voltage range) | |
7. | Constant power voltage range (Vdc) | 100 ~ 1080 | |
8. | Current variation range (A) | 0 ~ 50 | |
9. | Stabilizing voltage accuracy | ± 1% FS | |
10. | Stabilizing current accuracy | ± 1% FS @ rated power | |
11. | Response time | ≤ 100ms | |
12. | Operation mode | Automatic Switching:
l Constant current & constant voltage, l constant current, l constant voltage, l MPPT, l MPPT & constant voltage |
|
13. | Communication protocol | RS 485 | Modbus RTU (isolated), 2 lines |
14. | CAN | CAN 2.0A/B (isolated), 1 line, supports BMS connection | |
15. | Protection & Alarm | High voltage side:
l over-voltage/under-voltage protection; Low voltage side: l over-voltage/under-voltage protection; l Over-current protection; Over-temperature protection, Automatic recovery after the protection point disappears |
|
16. | Normal parameters | IP grade | IP 20 |
17. | Cooling system | Air cooling (wind direction: form back to front) | |
18. | Installation | Radiator M8 screws fixed (see the specification) | |
19. | Working temperature (℃) | -20℃ ~ +45℃, need to increase capacity as exceed +45℃ | |
20. | Working situation | Humidity < 95%RH, no condensation;
Altitude < 4000m, need to increase capacity as exceed 3000m. |
|
21. | Noise | As to the working condition, between 1 meter, the module’s noise < 45dB | |
22. | Overall dimension & Weight | Overall dimension (D*W*H)mm | 390*185*270 |
23. | Weight (Kg) | 18 |
Application Cases
Application Cases 1: DC/DC converter for Industry Energy Saving
Application Case 2: DC/DC Converter for Rail Traffic
Application 3: DC/DC Converter for Potential Energy Recycle
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