DC/DC Converter Principle

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DC_Dc converter

DC/DC converter is a switching power supply chip, which refers to the use of capacitors and inductors of energy storage characteristics, through the controllable switch (MOSFET, etc.) for high-frequency switching action, the input electrical energy is stored in the capacitor (sense), when the switch is disconnected, the electrical energy is released to the load to provide energy. The output power or voltage capability is related to the duty cycle (the ratio of the on-time of the switch to the cycle of the entire switch). Switching power supply can be used to boost and reduce voltage.

Quick Information
  • IP grade:IP 20
  • Working temperature:-20℃ ~ +45℃
  • Overall dimension:390*185*270mm
  • Weight:18kg

Product Description

A DC/DC converter functions as a switching power supply chip, harnessing the energy storage properties of capacitors and inductors. Through the controlled action of a switch (such as MOSFET), it executes high-frequency switching, storing input electrical energy in capacitors. Upon disconnecting the switch, this stored energy is released to the load, thereby supplying the necessary energy.

Advantages

  1. Enabling bidirectional energy flow, the system seamlessly manages charging and discharging through automated controls.
  2. Operating in a high-frequency PWM mode, this digital power supply ensures precision and efficiency in energy transmission.
  3. To enhance output stability, a dual feedback loop control system for voltage and current is employed, ensuring reliability and consistency.
  4. For unparalleled real-time responsiveness and adaptability, industrial control is achieved through a sophisticated FPGA control chip.
  5. The unit seamlessly transitions between constant current, constant voltage, constant power, and MPPT modes, with a rapid switching time of less than 1ms.
  6. Leveraging soft-switching technology, this system achieves an exceptional efficiency rating of up to 98%.
  7. User-friendly interaction is facilitated through an intuitive human-computer interface with intelligent monitoring capabilities.
  8. The inclusion of an RS485 communication interface allows for remote computer control, adding a layer of convenience to operations.
  9. Rigorous thermal design ensures minimal temperature rise, promoting longevity and reliability in diverse operating conditions.
  10. Comprehensive protection features include safeguards against under-voltage, over-voltage, over-current, short circuits, and reverse connections.
  11. The module exhibits a versatile startup capability, initiating when power is supplied to either the high or low voltage side.

Specification

DC/DC converter data sheet for 1200V data  (can be customized as per the request)

No. Technical Parameters
1. High voltage  terminal Voltage variation range (Vdc) 0 ~ 1200
2. Current variation range (A) 0 ~ 50
3. Efficiency (full load) ≥ 96%
4. Low voltage  terminal Rated power (KW) 20
5. Max. power (KW) 30
6. Voltage variation range (Vdc) 0 ~ 1080, ( 0.1*high voltage range < low voltage range < 0.9*high voltage range)
7. Constant power voltage range (Vdc) 100 ~ 1080
8. Current variation range (A) 0 ~ 50
9. Stabilizing voltage accuracy ± 1% FS
10. Stabilizing current accuracy ± 1% FS @ rated power
11. Response time ≤ 100ms
12. Operation mode Automatic Switching:

l Constant current & constant voltage,

l constant current,

l constant voltage,

l MPPT,

l MPPT & constant voltage

13. Communication protocol RS 485 Modbus RTU (isolated), 2 lines
14. CAN CAN 2.0A/B (isolated), 1 line, supports BMS connection
15. Protection & Alarm High voltage side:

l over-voltage/under-voltage protection;

Low voltage side:

l over-voltage/under-voltage protection;

l Over-current protection;

Over-temperature protection,

Automatic recovery after the protection point disappears

16. Normal parameters IP grade IP 20
17. Cooling system Air cooling (wind direction: form back to front)
18. Installation Radiator M8 screws fixed (see the specification)
19. Working temperature (℃) -20℃ ~ +45℃, need to increase capacity as exceed +45℃
20. Working situation Humidity < 95%RH, no condensation;

Altitude < 4000m, need to increase capacity as exceed 3000m.

21. Noise As to the working condition, between 1 meter, the module’s noise < 45dB
22. Overall dimension & Weight Overall dimension (D*W*H)mm 390*185*270
23. Weight (Kg) 18

Application Cases

 Application Cases 1: DC/DC converter for Industry Energy Saving

DC­_DC converter for Industry Energy Saving

Application Case 2: DC/DC Converter for Rail Traffic

DC_DC Converter for Rail Traffic

Application 3: DC/DC Converter for Potential Energy Recycle

DC Converter for Potential Energy Recycle

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      NO.2439 Gaoshi road, Jiading District, Shanghai, China

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