Features of laminated busbars:

High current density: Laminated busbars can carry a higher current density than traditional busbars, which makes them more efficient and space-saving.

Low inductance: Laminated busbars have low inductance, which means that they can reduce voltage drop and improve power quality.

Good flexibility: Laminated busbars are more flexible than traditional busbars, which makes them easier to install and route.

Corrosion resistance: Laminated busbars resist corrosion, making them suitable for use in harsh environments.

High strength-to-weight ratio: Laminated busbars have a high strength-to-weight ratio, which makes them lightweight but strong.

Applications of Laminated busbars

Laminated busbars are used in a variety of applications, including:

Power distribution: Laminated busbars distribute power in various electrical systems, including switchgear, panelboards, and motor control centres. They are particularly well-suited for applications where high current density, low inductance, and good flexibility are required.

Power conversion: Laminated busbars, such as inverters and converters, are used in power conversion applications. They are used to connect these devices’ input and output terminals, and they help reduce voltage drop and improve power quality.

Transportation: Laminated busbars are used in various transportation applications, including electric vehicles, hybrid vehicles, and locomotives. They connect the battery, motor, and other components of these vehicles, and they help reduce weight and improve efficiency.

Renewable energy: Laminated busbars are used in renewable energy applications, such as solar and wind power systems. They are used to connect solar panels or wind turbines to the grid and help reduce losses and improve efficiency.

Key Features:

Voltage Regulation: Our Power Quality Products provide consistent voltage levels, ensuring a stable power supply to your sensitive equipment. This feature prevents the damaging effects of overvoltage and undervoltage, extending the lifespan of your devices.

Harmonic Filtering: Say goodbye to disruptive harmonics that can compromise the efficiency of your electrical systems. Our products are equipped with advanced harmonic filtering technology, reducing harmonic distortion and maintaining a clean power waveform.

Surge Protection: Guard your equipment against sudden power surges with our robust surge protection capabilities. Our products are designed to absorb and dissipate excess energy, preventing potential damage and downtime.

Power Factor Correction: Enhance the power factor of your electrical system, optimizing energy efficiency. Our Power Quality Products actively correct power factor imbalances, reducing energy consumption and minimizing utility costs.

Real-time Monitoring: Stay in control with real-time monitoring features that provide comprehensive insights into your power quality. Identify and address potential issues before they escalate, ensuring the continuous operation of your critical systems.

Modular Design: Our products boast a modular design for easy scalability and customization. Tailor the solution to meet the specific needs of your facility, whether it’s a small business or a large industrial operation.

User-Friendly Interface: With an intuitive user interface, managing and configuring our Power Quality Products is a breeze. Access important data, set parameters, and receive alerts effortlessly, putting you in command of your electrical infrastructure.

Benefits:

Equipment Reliability: Ensure the longevity of your valuable equipment by providing a clean and stable power supply.

Reduced Downtime: Minimize the risk of downtime caused by power quality issues, saving you time and resources.

Energy Efficiency: Improve energy efficiency and reduce utility costs by optimizing power factor and minimizing waste.

Compliance: Meet industry standards and regulations with a power quality solution that exceeds expectations.

Home / Products / Laminated Busbar / Laminated Busbar For Inverter / Laminated Busbar / Multi-layer Busbar for Inverter

Laminated Busbar / Multi-layer Busbar for Inverter

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Description
Advantages
Specification
Application
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Laminated busbar, also known as a composite busbar, is called a Laminated Busbar in English. It is a multi-layer composite structure connection bar, which can be regarded as the highway of the power distribution system. Compared with traditional, cumbersome, time-consuming and troublesome wiring methods, the use of composite busbars can provide a modern, easy-to-design, fast-to-install and clearly structured power distribution system.

Quick Information

Insulation voltage:300V-20KV
Rated current:0-4000A
Insulation resistance:20M Ω- infinity
Temperature rise:<40K

Product Description

A multi-layer busbar is a component used in the construction of inverters, particularly in power electronic systems. Inverters are devices that convert direct current (DC) into alternating current (AC). They are commonly used in various applications such as solar power systems, wind power systems, motor drives, and uninterruptible power supplies (UPS).

laminated busbar for inverter Company Qualification

Advantages

Conductivity and Low Resistance: Multi-layer busbars are designed to have high electrical conductivity, minimizing resistive losses and ensuring efficient power transmission.
Compact Design: The multi-layer configuration allows for a compact design, optimizing the use of space within the inverter.
Heat Dissipation: Efficient heat dissipation is crucial in power electronic systems. Multi-layer busbars are often designed to facilitate the transfer of heat away from critical components, contributing to the overall thermal management of the inverter.
High Current-Carrying Capacity: Inverters handle significant amounts of electrical current. Multi-layer busbars are engineered to have a high current-carrying capacity, ensuring they can handle the power demands of the system.
Reliability: Reliability is essential in power electronics. Multi-layer busbars are constructed with materials and designs that enhance their reliability, contributing to the overall robustness of the inverter.

Technical Parameter

Busbar
Item	Illustration
Conductor material	T2 red copper, 1060AL, copper cladding aluminum
Insulation voltage	300V-20KV
Rated current	0-4000A
Connection type	Copper plate embossing, copper pillar riveting, copper pillar welding
Duct surface treatment	Passivation, tin plating, nickel plating, silver plating, conductive oxidation
Insulation material	PET,PI，FR4,Insulating powder，GPO3
Flammability rating	UL 94V-0
Insulation resistance	20M Ω- infinity
Temperature rise	<40K

Product Data

Busbar
Item	Instruction
Max. layer No.s	6	Surfuce treatment	Nickel plating, tin plating, silver plating, gold plating, passivation, anodizing
Temperature rise	≤30K	Interlayer adhesion	>1300N (Splitting strength)
Max.size	1000MM*1800MM	Insulation material	NOMEX、PI、PVF、PET
Working temperature	-40~105℃	Local discharge	<10PC
Max voltage withstanding range	1000~20KV	Parasitic inductance	15nH/m
Insulation resistance	20M Ω DC/1000V	Production capacity	20000pieces/month
Delivery time	2 weeks ~3 three weeks	Bulk delivery time	Within the first batch of 100 tablets / 3 weeks, the rest will be distributed in batches

Insulation material data

Material property	Density (g/cm3)	Thermal expansion coefficient	Thermal conductivity yW (kg.K)	Dielectric constant (f=60 Hz)	Dielectric strength (kV/mm)	Flame retardant grade	Insulation heat resistance grade	Water absorption (%)/24h
NOMEX	0.8~1.1		0.143	1.2	9	94 V-0	220
PI	1.42	20	0.094	3.7	9	94 V-0	220	0.24
PVF	1.38	53	0.126	10.4	19.7	94 V-0	105	0
PET	1.38~1.41	60	0.128	3.3	25.6	94 V-0	120	0.1-0.2
FR4	1.32	45~65	0.18	4.4	15.7	94 V-0	155	0.1

Application Fields

- Inverters can be found in various consumer products, such as household electronics and appliances, where they are used to convert DC power to AC power. Multi-layer busbars might be utilized for compact and efficient power distribution within these devices.
- Inverters play a crucial role in the propulsion systems of public transportation vehicles, boats, heavy equipment, and converters used in railway equipment. The specific voltage, current, and partial discharge requirements highlight the need for customized and reliable power electronics solutions, potentially incorporating multi-layer busbars.
- Inverters are a key component in renewable energy systems, including wind power converters and high-power photovoltaic grid-connected converters. Multi-layer busbars could be integrated to enhance power transmission efficiency and thermal management in these applications.
- Inverters are used in computers and office equipment to ensure the proper functioning of power-sensitive components. Multi-layer busbars may be employed for effective power distribution and heat dissipation in these devices.
- Inverters are utilized in various industrial applications such as uninterruptible power supply systems, welding machines, medical equipment, and elevator drive systems. Multi-layer busbars could be integrated to meet high current-carrying capacity requirements and ensure reliable power distribution.
- Inverters find applications in aerospace and defense systems for various power conversion needs. Multi-layer busbars may be used to address space constraints and enhance the overall reliability of power distribution in these critical applications.
- Inverters are used in portable communication devices to convert and manage power efficiently. Multi-layer busbars may be incorporated to optimize space utilization and improve the overall performance of these compact devices.